Lockouttagout procedures appalachian state university. Pneumatic lockouts help to protect workers by preventing pneumatic fittings from being connected to a pressurized air source. Lockouttagout devices and application each authorized employee shall have the proper number of locks and devices to be able to perform proper lockouttagout procedures for machines or equipment that they may be working on. The purpose of this safety policy and procedure is to establish guidelines for the protection of company employees working with or on compressed air equipment. All stored sources of energy must be locked out and tagged before working on an item where the accidental release of energy could injure or cause a fatal accident.
Lockout is defined in the canadian standard csa z460 control of hazardous energy lockout and other methods as the placement of a lockout device on an energyisolating device in accordance with an established procedure. Verify isolation list procedures for attempting restart or otherwise ensuring effectiveness of loto ensure all tags indicate name of lock holder and date applied. Osha has defined eight criteria that a specific machine or piece of equipment must meet to be exempt from requiring a documented energy control lockouttagout procedure 29 cfr 1910. Pneumatic lockouts air hoses lockouts lockouttagout. Constructed from stainless steel, these pneumatic lockouts provides maximum corrosion resistance and also work along with lockout hasps for multiple worker lockout. Compressor must be connected to properly grounded circuit.
Eight steps for safer lockouttagout programs safety. Lockouttagout and electrical safety program and procedures. According to the occupational safety and health administration osha in 29 cfr 1903. Minor tool changes, adjustments, and other small service activities that take place during normal operations if they are routine, repetitive, and integral to the use of the equipment. Lockout tagout devices such as key or combination locks are used to hold the energy isolation device in a safe position for the duration of the job. Failure to meet even one will result in the equipment needing a documented machinespecific energy control procedure. Loto standard exemptions can save time if followed correctly. Air compressor storage tanks store excess air that is generated from the compressor.
Uc berkeley energy isolation lockout tagout eiloto. Immensely enjoy working with brady field engineers and would recommend this program visual lockout procedure writing to anyone trying to partner on additional. According to the occupational safety and health administration osha, machines need to have power sources removed and be locked out, tagged out loto and. Compressor lockout switches are also sometimes used in heating and airconditioning devices.
Lockouttagout the equipment control methods are to be noted in step 1 of form step 7. Supply and return valves on the air compressor and air dryer must be closed and loto. The compressor lockout is to protect the refrigerant compressor from burning up due to short cycling. Lockout tagout is part of an energy control program25 mar 2018 a lockout tagout loto procedure is a safety system used to prevent accidental or unauthorized access to electrical power sources that are undergoing maintenance or other work. Jan 14, 2003 you had questions regarding the control of hazardous energy lockout tagout standard, 29 cfr 1910. An effective lockout tagout program should include the following eight steps.
Brady pneumatic compressed air lockout total lockout. Failure to comply with this procedure can cause property damage, injury or death do not operate this equipment without properly placing and securing all covers and access panels. Ensure pressures are isolated andor have been relieved before proceeding. A worldwide supplier of agriculture lockout tagout procedure for air compressor and materials science products contacted bingo baby shower pdf brady to help update lockout tagout procedures and tools. The compressors electric motor forces ambient air into. Ensures that the lockout forms, as well as the key to the departmental locks, are in the lockout box or on the lockout board. Specifically, you provided excerpts from a clients lockout tagout procedures because the client is confused about the requirement to produce a procedure for every valve, pump, compressor, etc. Every time a loto is performed, these 6 steps are followed and the information captured on the form is the proof and detail of the lock and tag out. The required means of attachment for a tagout device is a selflocking, nonreusable, nylon cabletype tie that is capable of withstanding a 50lb. This lock out tag out procedure is applicable for any machine or equipment. Ssample 3 equipment lockouttagout procedureample 3 equipment lockouttagout procedure equipment number equipment type equipment name mcc row bucket department mcc location potential hazards. Uc berkeley energy isolation lockout tagout eiloto program page 2 of 41 this program does not apply to. Importance of lockout tagout training graphic products.
Lockout or tagout devices shall be affixed to each energy isolating device by authorized employees. Pneumatic lockouts prevent access to pneumatic regulators and fittings to disable equipment and protect workers from injury. Pneumatic disconnect lockout device pslpel typical ball valve lockout device shown below. See abandoned lock procedure if the lockout and tagout devices were inadvertently left on the equipment. Disconnect power and bleed pressure from the tank before servicing. Lockouttagout is part of an energy control program25 mar 2018 a lockouttagout loto procedure is a safety system used to prevent accidental or unauthorized access to electrical power sources that are undergoing maintenance or other work. Some common types of equipment that would require a lockout tagout procedure would be. Lockout tagout procedure for air compressor top chef. All maintenance personnel shall be provided with a good lock. The placement of a tagout device on an energy isolating device, in accordance with an established procedure, to indicate that the energy isolating device and the equipment being controlled may not be operated until the tagout device is removed. Failure to comply with this procedure can cause property damage, injury or death. Perform a job hazard analysis and conduct a briefing with all involved andor affected personnel. This lockout tag out procedure sample was conducted for an air compressor lock out. Europe headquarters unit 10 warner drive braintree, essex, cm7 2yw.
According to the occupational safety and health administration osha, machines need to have power sources removed and be locked out, tagged out loto and isolated from the source to prevent serious injury. Air is drawn into the compressor through the air intake and filter assembly. Nov 06, 2017 osha has defined eight criteria that a specific machine or piece of equipment must meet to be exempt from requiring a documented energy control lockout tagout procedure 29 cfr 1910. Lockout devices your complete lockouttagout program. Specifically, you provided excerpts from a clients lockouttagout procedures because the client is confused about the requirement to produce a procedure for every valve, pump, compressor, etc.
A lockout device is a mechanical means of locking that uses an individually keyed lock to secure an energyisolating. This is the placement of a tagout device on an energyisolating device, according to an established procedure, clearly marked by means of a tag that states who has the fixture, equipment or machinery shut down and that the equipment or machinery must not be operated until the tagout device is removed by the associate who place it there. Notify affected employees that the machineequipment will be shut down and lockedtagged out. The lock shall have the individual workers name and other identification. These pneumatic quickdisconnect lockouts are designed to accommodate. A prominent warning device, such as a tag and a means of attachment, which can. Its not enough to just shut them off and make repairs. Perform system shutdown for the applicable air compressor wp 0005 00. Appendix p lockout tagout procedure city of west richland. Pneumatic lockouts lockout tagout grainger industrial supply. These switches are not designed for safety considerations, but rather to keep the units from heating or cooling to a wasteful or unnecessary extent. You had questions regarding the control of hazardous energy lockouttagout standard, 29 cfr 1910.
Next, determine the correct procedure for shutting down and restarting the equipment. During lockouttagout, it is important to isolate pneumatic energy sources to comply with oshas 29 cfr 1910. Machines inevitably break down and need to be serviced. Removal of the lockout and tagout devices is limited to the authorized employee who applied the device. If the machineequipment is operating, shut it down by the normal stopping procedure. Clinical air compressor located in room 309a energy type and magnitude. These air line regulator lockouts enable regulators to lock in the on, off, or throttled position. Lockouttagout is an oregon osha standards and technical.
During lockout tagout, it is important to isolate pneumatic energy sources to comply with oshas 29 cfr 1910. Lockouttagout devices such as key or combination locks are used to hold the energy isolation device in a safe position for the duration of the job. Air compressors are used for a variety of applications in company. Despite this diversity, all fs curtis two stage compressor configurations work off the same basic cycle. Lockout tagout authorized employees shall receive training. A standard lockouttagout procedure starts with identifying all potential power sources for the. This lockout tag out procedure sample was conducted for an air compressor. Detailed procedures for equipment begin by making sure youve identified the equipment correctly and accurately, including its specific location. Electrical hydraulic pneumatic chemical mechanical combustables multiple lockouts con. A sample lockouttagout procedure a good lockouttagout procedure, at a minimum, should contain the following elements. In this sample, you can think of the loto procedure and this loto form being one and the same.
Lockout tagout procedure for air compressor top chef canada. The fast setting will determine how fast the second stage or the emergency heat comes on. Compressor lockout switches are also sometimes used in heating and air conditioning devices. Uc berkeley energy isolation lockout tagout eiloto program.
Locate shut off located on wall next to the compressor and apply loto equipment. The authorized employee shall know the type and magnitude of energy that the machine or equipment utilizes and shall. Loto procedure for air compressor caroline guitar company. Fs curtis manufactures a broad array of compressor configurations to satisfy the needs of our diverse customer base. Deenergize has the following available pneumatic lockout device. This procedure establishes minimum standards for lockouttagout at a facility. The short form is used to identify the energy sources, where they are located, and the method of device used to lock them out. A standard lockout tagout procedure starts with identifying all potential power sources for the. Follows the proper lockout procedure for each individual piece of equipment. Pneumatic lockouts are compatible with practically all. Osha compressed air storage tank program safetyinfo.